Excavator Troubleshooting Gas Control Valve

W4-60C Excavator brake pneumatic system, insprings. If the relief valve spring 18 compressed within
between the pump and the reservoir pump equippedthe small tight, thimble 8 is difficult to promote, plug 9
with a gas control valve, its main function is toaxial hole blockage, can make air pressure can not be
separate compressed air Petroleum and water, filteredunloading; second is not yet reached the required
compressed air in the red dust and impurities,pressure to exhaust pressure relief when it started.
preventing gas storage bins compressed air back toFirst, pressure regulator diaphragm leaks this reason,
the pump to ensure the gas pressure stabilized atthe second is due to the small pressure regulating
0.490-0.637MPa within the framework of a maximumvalve spring too loose (or broken), or under pressure in
pressure of not more than 0.784MPa. Failures oftenthe lower thimble can be promoted, so that relief valve
occur with the use of the following:on the shell holes continue to leak gas, causing the
Pressure regulating valve damage due to leakagesystem pressure does not rise up. In this case the
wither laminated sheetvalve should first remove one screw on the first
Regulator diaphragm 6 as rubber, to withstandadjustment or replacement of a small spring, and then
pressure due to its frequent repeated stamping,adjust the big spring.
repeated hog, reset action, subject to gas, waterThe adjustment of the pressure relief valve is not
corrosion, so Guchang diaphragm is damaged, it isnormal
most likely to occur in the control valve failure.The role of safety valve is to ensure that gas storage
Damaged diaphragm from the pump to thecylinder with air pressure of not more than 0.78MPa. If
compressed gas through the membrane into the upperthe pressure exceeds 0.78MPa when the pressure
relief valve, rather than into the gas storage bins,relief valve still will make gas storage cylinder with air
causing reservoir pump pressure rise can not get on.pressure continue to rise. This may be safety valve
At this point easy to increase the temperature reliefdiaphragm 25 leak, valve spring 16 excellent result;
valve, brake system pressure gauge showed lesssuch as air pressure does not meet the requested
than atmospheric pressure, pressure regulating valverelief, because the weak spring is poor, inadequate
Office may hear the sound leakage.preload, the valve 26 and valve seat 27 is not sealed
Control valve shell rupturemaking. You should adjust or replace the damaged
The valve housing from the upper, middle and lowerparts, respectively.
three parts, respectively, with screw connection. AsGas cylinder with gas shutdown after the back
the shell is made from aluminum, in the decompositionStorage bins in order to prevent backflow of gas after
or a combination, if the demolition, installation screwsthe shutdown, the control valves are equipped with
improper methods, easy to make the shell burst. Downone-way valve 29, if the shutdown of gas after the
on the demolition, installation screws, they shallgas storage bins back to the pump, this failure were
sub-diagonal and multiple loose screw or a screw, sodue more to a one-way valve spring 28 elastic is too
that the surface of the shell by combined force toweak or broken lose role, should be adjusted or
maintain its population in line, and prevent damage toreplaced this spring.
both Shouli Bu.Excavator working pressure maintained at
Filter damaged0.490-0.637MPa within the maximum pressure shall not
Compressed air filter is mainly used to filter out theexceed 0.784MPa, an exception occurs when the
dust and impurities, to prevent such substances intopressure should be adjusted to the pressure regulating
the excavator's braking system. It consists of filter 30,valve and safety valve. Making mechanical
vacuum pad 32 and a fixed drain plug 33 composedadjustments, adjust the safety valve should be an
of, if prolonged use, maintenance not timely, it easy toorder of the first adjustment as follows:
filter wire breakage, vacuum pad damage. Therefore,1,screw on the pressure regulating valve to adjust the
caution should be maintained in the maintenance, if thefixed nut screw loose, and then adjust the screw
damage shall promptly repair or change.screwed in the end, so that the lower part of the
Pressure Regulating Valve to adjust air pressure is tooexhaust valve can not be opened. 
high or too low2, observe the safety valve when the pressure
Normal working hours, if the gas storage barrel0.784MPa can exhaust from the exhaust vent. If
reached 0.637MPa gas pressure, the pressurepressure does not increase or decrease to adjust to
regulating valve that is the lower pressure relief, sonormal through the pads 23 be adjusted; low air
that pressure will not increase gas storage barrel.pressure, increase gaskets, whereas reduction of
When the gas storage cylinder with air pressure belowgaskets, gaskets for each additional 1mm adjustable
0.49MPa, then should not be a pressure relief. Thepressure 0.036MPa.
adjustment of this pressure can be changed by3,the relief valve adjusting screw out slowly until the
adjusting the screw a large spring 19 of the clampingexhaust valve opens to exhaust date, if the pressure
force (tightening the gas increases; screw loose,at this time just for 0.637MPa was the best.
pressure reduction) to achieve, such as the air4,continuous excavators under the brake pedal
pressure is still not adjusted properly, you can haverepeatedly rub or to put gas pump reservoir at this
two situations: a is the atmospheric pressure has beentime should be observed pick-up in pressure (exhaust
exceeded but failed to exhaust pressure relief. At thispiston off) is in between the 0.490-0.539MPa, if the
point you should consider whether to run the exhaustpick-up in pressure is less than 0.490MPa, while the
piston 12 o'clock blocked, and as a result of the pistonupper row of holes exhaust the same time, this time
cylindrical tight O-ring 34, the lower part of the exhaustshould be adjusted to a small spring pressure. 
piston spring 10 excellent, leaving the normal pressure5, repeated adjustments, testing, until the compliance
of gas can not push the piston to run, they shoulddate.
wear uniform cut or adjust the outer ring, replacement